Capabilities

We at Om Sakthi Industries (OSI) have decades of expertise in providing the best of auto components manufacturing & machining services to a variety of clients who are world’s leading OEM, tier- one auto suppliers. We also cater to Agricultural vehicle manufacturers, Earth movers and other specific industrial needs.

Manufacturing

Machining

We have state of art modern CNC controlled multi axis machineries with different capabilities utilized to machine complex, close tolerance automobile components to provide our customers products as per their requirements. The combination of our machining processes includes turning, milling, grinding, drilling, threading and many other conventional machining methods. The applications of these processes are largely utilized to machine OEM, auto parts, agri vehicle parts and earth mover parts. The production flow includes machineries allocated for separate processes on a sequential manner to have control on lean. Our engineering team designs machining processes for every product which helps in utilizing state of art technology features to its optimum to assure quality and increase productivity.

Electro plating

Electro plating is a unique coating process carried on manufactured auto components and other industrial products to make it corrosion free and a durable product. It is necessary to have coatings on vehicle parts. We have a well equipped automated eco-friendly electroplating facility with a capacity of 8 metric ton per day. The types of facilities we have for electroplating are

Auto Barrel

Auto barrel is a state of the art zinc plating process in which the coating materials are immersed into a barrel which contains liquid zinc. The metal is rotated and rinsed inside the barrel which provides a perfect coating to the surface from all directions.

Auto Rack

Auto rack plating is a different process compared to that of auto barrel. Auto rack concept works on products which cannot be followed on auto barrel method. Auto rack is specifically designed for specific kind products which are coated under automated hanging racks which is created for the purpose of safe handling and precision coating.The services we offer include.

Zinc plating

The application of zinc ore onto desired surfaces is called as zinc plating which is one of our core electroplating services. Before the products are coated, they are cleansed by different acids at different temperature which makes the zinc plating finer and making the product durable.

Zinc & Iron Plating

Zinc & iron is a fusion coating which is a non-cyanide alkaline process depositing iron content on zinc layer with which products are coated. Our plating services are capable of matching the validation standards of minimum 300 hours and maximum of 400 hours.

Anodizing

Zinc & iron is a fusion coating which is a non-cyanide alkaline process depositing iron content on zinc layer with which products are coated. Our plating services are capable of matching the validation standards of minimum 300 hours and maximum of 400 hours.

Chromating

The major application of chromating is to provide a corrosion free surface on metals and alloys which reasonably increases the life of metals. It also protects it from oxidizing which is a major contributor for corrosion.

Phospating

The point of application of phosphate is to cover the steel surface with an iron phosphate coating. It provides corrosion resistance and durability. The major application of this process is on heavy equipment products.

Blackening

It is the application of ferrous or black oxide coating on steel and other metals and making it corrosive resistant.

Special processes

Metal joining

The combination of two ore more metals of same or different property for application oriented purposes is important. We focus largely on the strength, durability and practical applications of all products thereby keeping the weight of material at minimal norms.

Pressing

The process of compressing, forming or deforming a metal to make it usable for particular application is regarded as pressing. It involves usage of a variety of process and design based requirement. We have some of the state of the art machines to provide accurate results in perfect tolerances.

Induction Hardening

The surface hardening of steel and various other alloys is called as Induction Hardening.
It constitutes large amount of temperature oriented control factor to obtain optimum results from the alloy.We do induction hardening process only based on customer request and requirements.

Through Hardening

The method involved in increasing the strength and tensile property of a metal is regarded as through hardening. It is very important for certain products to improve their through hardening in order to improve their wear and tear life time.

Inspection & Testing Facilities

It is a key element to know the perfection of a manufactured system and inspection becomes a real important factor. Our inspection equipments are calibrated to comply with ISO 17025 standards and for quality system we comply with ISO 9001:2015(TS16949) standards. We assure quality by following the visual standards with the help of advanced inspection equipments and trained employees. We have inspection stations approved by customers to maintain quality consistency as per customer requirements.We also utilize customized testing machines to test the products that match the validation standards.

Inspection Facilities

1.CMM

3.Surface Finish Tester

5.Profile Projector

2.Contracer

4.Standards Room

cnm

Testing facilities

1.Salt spray testing machine

2. Assembly leak testing machine